17400-92822 Maintenance Kit for Suzuki DF100A DF115A DF140A | JLM Marine
SKU: 86401509676

17400-92822 Maintenance Kit for Suzuki DF100A DF115A DF140A | JLM Marine

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Description

17400-92822 Maintenance Kit for Suzuki DF100A DF115A DF140A | JLM Marine17400 92822 Maintenance Kit for Suzuki DF100A DF115A DF140A JLM Marine This comprehensive 100 hour maintenance kit is engineered for Suzuki 4 stroke outboard engines, including DF100A, DF115A, and DF140A models from 2013 onwards. It delivers all essential service components in one package to keep your engine running at peak performance. Direct Replacement for Suzuki OEM part numbers: 17400 92822, 17400 92821, 17400 92823. Complete water pump repair

17400-92822 Maintenance Kit for Suzuki DF100A DF115A DF140A | JLM Marine

This comprehensive 100-hour maintenance kit is engineered for Suzuki 4-stroke outboard engines, including DF100A, DF115A, and DF140A models from 2013 onwards. It delivers all essential service components in one package to keep your engine running at peak performance.

Direct Replacement for Suzuki OEM part numbers: 17400-92822, 17400-92821, 17400-92823.

  • Complete water pump repair kit with impeller, seals, gaskets, and plates included
  • Full filter set: fuel filter and oil filter for thorough service
  • Anode protection set with gaskets to prevent corrosion

Part Number Cross-Reference

Use this table to confirm equivalent part numbers across OEM and aftermarket brands.

Brand Part Number Notes
Suzuki 17400-92822 Primary OEM number
Suzuki 17400-92821 Superseded equivalent
Suzuki 17400-92823 Superseded equivalent

Compatible Engine Models

Confirm your engine model/year in the table below. For Suzuki owners, you can review exploded diagrams here to verify part numbers: Suzuki Parts Diagrams & Catalog.

Brand Model Rated HP Stroke Years
Suzuki DF100A 100 4-Stroke 2013+
Suzuki DF115A 115 4-Stroke 2013+
Suzuki DF140A 140 4-Stroke 2013+

Technical Specifications

Specification Value
OEM Part Number 17400-92822
Replaces Part Numbers 17400-92822, 17400-92821, 17400-92823
Application Suzuki 4-Stroke Outboard Engines
Service Interval 100 Hours
Kit Type Maintenance Kit

Package Contents

This maintenance kit includes the following components:

  • 1 x Water Pump Repair Kit (17400-92J23)
    • 17413-92J01 Cup
    • 17471-92J00 Plate
    • 09420-05009/6 Key
    • 17416-92J10 Seal
    • 17472-87E10 Gasket
    • 17461-90J00 Impeller
  • 1 x Cotter Pin (09204-03003)
  • 1 x Drain Gasket (09168-12012)
  • 2 x Drain Gasket (09168-10022)
  • 1 x Fuel Filter (15412-92J00)
  • 1 x Oil Filter (16510-61A31)
  • 3 x O-rings (09280-22019)
  • 4 x Anode Set (55321-87J00) with 11265-87E10 Protection cover gasket

Installation Guide

  1. Preparation: Ensure the engine is off and cool. Gather necessary tools including a socket set, screwdrivers, and a drain pan.
  2. Oil Change: Drain the old engine oil completely and replace the oil filter (16510-61A31) with the new one provided. Refill with fresh oil to the recommended level.
  3. Fuel Filter Replacement: Locate the fuel filter assembly and carefully disconnect fuel lines. Replace the old fuel filter with the new filter (15412-92J00), ensuring all connections are secure to prevent leaks.
  4. Water Pump Disassembly: Remove the lower unit according to your engine's service manual. Access the water pump housing and remove the old impeller and seals.
  5. Install New Impeller: Lubricate the new impeller (17461-90J00) with glycerin or soapy water. Install it with blades oriented correctly per rotation direction.
  6. Replace Gaskets and Seals: Install the new cup (17413-92J01), plate (17471-92J00), seal (17416-92J10), and gasket (17472-87E10) from the water pump kit. Ensure all mating surfaces are clean.
  7. Insert Key and Pin: Install the drive key (09420-05009/6) and secure with the cotter pin (09204-03003) as specified.
  8. Reinstall Lower Unit: Apply new drain gaskets (09168-12012 and 09168-10022) to drain plugs. Carefully align and reinstall the lower unit, tightening all fasteners to proper torque.
  9. Replace O-rings: Install the three new O-rings (09280-22019) in their designated locations to ensure proper sealing.
  10. Anode Replacement: Remove old anodes and install the four new anodes (55321-87J00) with protection cover gaskets (11265-87E10) to prevent corrosion.
  11. System Check: Refill the lower unit with fresh gear oil. Start the engine and check for proper water flow from the telltale port.
  12. Final Inspection: Inspect all connections for leaks and ensure all fasteners are secure. Test run the engine and verify normal operating temperature and performance.

Troubleshooting & FAQ

Q: How do I confirm this maintenance kit fits my Suzuki outboard?
A: Verify your engine model is DF100A, DF115A, or DF140A manufactured in 2013 or later. Cross-reference your existing OEM part number (17400-92822, 17400-92821, or 17400-92823) with the specifications listed above. Always compare the product images with your original parts before purchasing.

Q: How often should I perform this 100-hour maintenance service?
A: Suzuki recommends this maintenance every 100 hours of operation or annually, whichever comes first. More frequent service may be required in saltwater, commercial use, or harsh operating conditions.

Q: What are the signs that my water pump impeller needs replacement?
A: Common symptoms include reduced water flow from the telltale port, engine overheating, steam from the engine, or inconsistent cooling. If you notice any of these signs, inspect and replace the impeller immediately to prevent engine damage.

Q: Can I install this maintenance kit myself or do I need a professional?
A: While experienced DIY mechanics can perform this service with proper tools and a service manual, professional installation is recommended if you're unfamiliar with lower unit removal or water pump service. Incorrect installation can lead to overheating or seal failure.

Q: Does this kit include engine oil or gear oil?
A: No, this kit includes the oil filter and drain gaskets but does not include the actual engine oil or lower unit gear oil. You will need to purchase the appropriate Suzuki-recommended lubricants separately.

Q: What's the difference between OEM and aftermarket maintenance kits?
A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.

Q: How fast do you ship and how much does it cost?
A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.

Q: What is your warranty and return policy?
A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

  • Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
  • This product is an aftermarket replacement part and is not an OEM component.
  • Professional installation is recommended to ensure safety and optimal performance.

Why Choose JLM MARINE?

  • Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
  • Fast Global Shipping: Free delivery worldwide in 5–15 days.
  • Direct from Manufacturer: Competitive pricing without compromising quality.
Shipping Notes
  • Free Standard Shipping on $100+ Orders to the USA.
  • Except Preorder products are shipped in 48 hours.
  • Delivery to the USA:
  1. Standard Shipping : 3-10 business days
  • If time is of the essence, please consider selecting expedited delivery for faster service.
Exchange/Return Notes
  • We offer a 30-day return/exchange service after receiving.
  • Final sale items are not eligible for returns or exchanges.
  • To process your return/exchange, please contact us at [email protected]
  • Please click here for more details>>> Return & Exchange Policy
SKU: 86401509676

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Chay
Cuba, US
★★★★★ 5
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My dog is a tough chewer and absolutely loves this toy! He was able to get a little stuffing out of the leg so far and it’s been about a week. This might sound like a short amount of time but it usually takes him under 15 mins to unstuff a large toy even if they are advertised for “tough chewers!” This is a very large size toy and would be good for any larger breed. He carries it around the house and constantly keeps his Dino with him. Since Ive found GoDog toys I’ve only been purchasing them because of their durability. I’ve tried Kong and Bark toys previously and they just do hold up long and are usually more expensive. This toy is a great value and dogs love them!
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Reviewed in the United States on October 20, 2025
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Gerry
Lowell, US
★★★★★ 5
Super cool strong dog toy!
Size: Large, Color: Dinos Frills (Red)
Super cool strong dog toy!
WAS THIS REVIEW HELPFUL?YesReportShare
Reviewed in the United States on May 12, 2026
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MalinoisLover
Birmingham, US
★★★★★ 4
LOVE this brand. Have many of their styles. This is basically an unstuffed toy.
Size: Large, Color: Dinos Frills (Gray)
I have about 10 -12 different styles of the GoDog brand toys. It is like Xmas when my Malinois dogs get a new GoDog toy. Have loved this brand for many years and have some toys which have lasted 5-6 years -- minor "surgeries" stitch they back together -- until I retired them. They have never just worn out. Just to be clear: THESE TOYS ARE NOT CHEW PROOF. NO STUFFED TOY IS CHEW PROOF. However, this brand of stuffed toy is more chew proof than other brands. But if you are looking for a chew proof stuffed toy be advised -- IT DOES NOT EXIST!! No fabric is chew proof. Even if they invented such a fabric I would not want to ruin my dog's teeth by letting them try to chew through it. Protecting one's dog's teeth should be the highest priority. If a dog can chew through a PLASTIC KENNEL and even METAL WIRE KENNELS (yes, it happens) then they can easily chew through a puffy, fluffy stuffed toy. The "Chew Guard Technology" language may be misleading to some customers who are disappointed in the brand. I defend the brand and have used it for many years. No, I don't get paid or get free toys. Since I have had many styles within this brand and even have the pink version of this style I thought I knew what I was getting. This is basically a toy without stuffing which some people prefer. For whatever reasons my dogs prefer toys that are stuffed. Really stuffed with a firm density that they can sink their teeth into. So this toy will be OK. I can tell it will not be one of their beloved toys like some of the brand's other styles such as the purple brontosaurus. My fault for not reading more closely and assuming the grey version would be exactly like the pink version which is fully stuffed. If they get bored with these two I keep some of the Chew Guard toys stock piled. BTW one can wash and dry these toys. Yes, eventually the squeakers suck up some water and die but one can replace the squeakers. Also on Amazon. So I am willing to replace the squeakers a few times in the life time of one of these toys to be able to wash and dry them occasionally. Usually takes a couple drying cycles to get the heavily stuffed toys dried completely. If you have an aggressive chewer you may wish to look into Goughnuts dog toys or other hard rubber toys that are designed for aggressive chewers. Even then, with a determined dog, the Goughnuts toys can be chewed through. I think they offer a replacement guarantee. The other brand which has some toys of hard rubber is West Paw. An excellent brand that also offers a one time replacement. Bully Sticks are another option for chewers. PLEASE, PLEASE, PLEASE stay away from the hard plastic chew toys like the Nyla Bones. Hard plastic toys will destroy your dog's teeth over time. I learned the hard way (no pun intended) and ruined one of my dog's teeth. Vet asked if I allowed my dog to chew ROCKS !!!!!! Every tooth was cracked or fractured. Not wishing to pull teeth I had to pay for some very expensive root canals and caps. Vet's advise: If you can't dent the toy or chew with your finger nail DO NOT offer to your dog. Good advise to follow. Even some of the Bully Sticks (Costco Brand) are so hard they can chip or fracture teeth. Best for you and your dog.
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Reviewed in the United States on September 1, 2019
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P SD
Whiting, US
★★★★★ 5
Well made, minor issue was quickly resolved
Size: Large, Color: Dinos Bruto (Purple)
I purchased the Dino Bruto Dog toy for my labradoodle who is quite fond of squeaky, squawky stuffed toys and oddly enough has shown a preference for purple. I opened the package with my hound standing by waiting for his gift. I detached the tags and attempted to squeak the toy. It seemed difficult to squeak or honk. I tossed the purple Dino Bruto to my dog who excitedly chomped to squeak. The toy squawked a couple times and then just quit. My poor hound was staring up at me with that "what's up with this" look on his face. I tracked down the website for the GoDog toys, not going through the Amazon return process. I called the good people at GoDog and stated simply that my dog's favorite part of the toy failed quite quickly and I was wondering about guarantees. I was told to go to the website and file a replacement request. The replacement request required that I include a photo which I did as directed. I received an reply email within a couple hours which stated that a new toy would be sent out shortly. I am happy to report that we received a replacement toy, not the purple Dino, but a colorful wood duck. The squawker device works well and is still performing like new more than a month later. It appears that the squeaker is not those little plastic squeakers but the bigger heavy plastic bag, bladder, with what I visualize as a duck call sort of sound device. I am guessing because I haven't seen the inside of the GoDog toys. I have seen the guts of other stuffed toys which use this type of noise device. While our dog seems to enjoy the sound of the plastic bag, bladder set-up squawkers, they seem to fail quickly and I tend to avoid them because of this. The toys using this type of squawker that I have seen, use what looks like a cheap lightweight plastic bag which is not securely attached to the "voice box". Since the GoDog replacement toy is holding up so well, I am guessing GoDog uses a heavier grade plastic bladder coupled with reinforced construction. The purple Dino Bruto toy still looks new even after multiple times of our hound grabbing the purple toy, shaking it at us with his invite to give chase or play keep away. Since the squawker failed so quickly with the new toy, I figure it was just a defective item which does not reflect the general quality of toys from GoDog. One evening our neighbor was visiting while his pitbull was playing in our yard with our dog. Our patio door was open so our dog ran into the house and grabbed his purple Dino Bruto toy. He is a bit of a show-off with new toys. Our dog then went racing back into the yard, shaking his GoDog toy at the pitbull. A quick game of tug-of-war ensued. Since this is a new toy, our neighbor leaped into the game and took the toy away from the dogs. In that short time of tugging between the dogs, the toy held together and did not even pull apart at any of the seams. There were no puncture marks either. This is a game our dog has initiated before with the neighbor pitbull. Normally, the stuffed toys are ripped apart almost immediately. I was surprised and impressed with the quality of the sewing which appears to employ some sort of reinforced construction or heavier material. I plan to make more purchases from GoDog toys. The toys are a little more expensive than some stuffed dogs toys but they hold up so well I figure they are worth a few more dollars. They are great toys that hold up well and the company provides quick responses to inquiries. I consider this a winning combination.
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Reviewed in the United States on June 15, 2013
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Jan F.
Phoenix, US
★★★★★ 5
Good quality
Size: Large, Color: Dinos Frills (Gray)
we’ve had many godog toys over the years and although my dog eventually rips through them I do find that they last longer than other cheap toys. Overall very well made!
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Reviewed in the United States on May 11, 2026

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